A company-owned site outside Dhaka, laid out for printing, converting, forming and finishing, with room to add new production lines as demand grows.
Site layout
Planned around clean material flow
Material moves in one direction through the factory, so food-contact products never cross paths with general packaging work.
Raw material receiving and quarantine
Printing and sheet conversion
Cutting, forming and gluing
Inspection and quality checks
Finished goods storage
Dispatch and container loading
Equipment
Machines running today
Owned and installed at the factory.
Man Roland 5-colour offset
Full colour printing for boxes, cartons and wraps
Heidelberg 2-colour press
Spot colour and short runs
Fuji offset press
Tags, labels and small format work
Polar guillotine
Precise sheet cutting
Automatic die-cutter
High volume shapes and creasing
Rotary die-cutter
Continuous cutting for labels and sleeves
Automatic tulip cup machines
Tulip and muffin baking cups
Mango paper bag machine
Fruit protection bags
Lamination, pasting and die-cutting
Finishing equipment bought locally
Arriving next
Paper bag making lines (3)
V-bottom, kebab and food bags
Automatic tulip cup machines (4)
More baking cup capacity
Burger box forming machine
Clamshell boxes
Tray forming machine
Food trays
Sheeter
Converting paper reels to sheets
Heat seal and packing machines
Sealed and counted packs
Planned lines
Where the factory goes next
Further lines are planned as customer demand is confirmed, not before. Each will be added as its own production cell so existing work is not disrupted.
01
Paper cups and lids
Single and double wall coffee cups with matching lids.
02
Straws and wooden cutlery
Paper straws and birch fork, knife and spoon sets.
03
Moulded fibre
Egg trays, cup carriers and shoe trees from recycled pulp.
04
Cone sleeves and panettone
Printed ice cream sleeves and paper baking moulds.
05
Pizza boxes, foil and bagasse
Specialist lines once volumes justify them.
Quality
Checks built into every run
Routine checks happen in-house. Food-contact and migration tests are done by accredited external laboratories for each product and destination market.
Board and paper weight
GSM checked against the specification
Dimensions
Sizes measured against approved samples
Print
Colour and registration checked on the press
Grease and leak resistance
For food bags, trays and wraps
Batch records
Every batch traceable to its materials
Hygiene controls
Pest control, foreign body and complaint procedures
Energy
Solar-ready from the start
The electrical design allows rooftop solar to be added in phases, with backup generation and power protection for the presses. We will track energy used per thousand units for each product family.
Work with us
Plan a production run
Send the product, size, printing and quantity. We reply with options, price and lead time, usually within one working day.